How to Choose the Right Jockey Pump for Fire Protection Systems?
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How to Choose the Right Jockey Pump for Fire Protection Systems?

2026-05-08
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A fire protection system is only as reliable as its ability to maintain stable pressure at all times. While main fire pumps are designed to deliver high flow during emergencies, they are not intended to handle small pressure losses caused by minor leaks, temperature fluctuations, or routine system variations. This is where the jockey pump plays a critical role.

A jockey pump is a small pressure maintenance pump installed in fire protection systems to maintain system pressure and prevent unnecessary operation of the main fire pump. Although smaller than electric or diesel fire pumps, the jockey pump is essential for ensuring system readiness, reducing wear on primary pumps, and maintaining compliance with fire protection standards.

Choosing the right jockey pump is not simply a matter of selecting a small pump. Incorrect sizing, pressure settings, or pump configuration can cause false starts, excessive cycling, or delayed fire pump activation. Understanding how to properly select a jockey pump is therefore crucial for engineers, contractors, building owners, and fire system designers.

What Is a Jockey Pump in a Fire Protection System?

A jockey pump is a small centrifugal pump designed to compensate for minor pressure losses in a fire sprinkler or hydrant system.

In a pressurized fire protection network, small pressure drops naturally occur over time due to:

  • Small pipe leakage
  • Valve seepage
  • Temperature changes affecting water volume
  • Pressure fluctuations within the piping system

Without a jockey pump, these small pressure drops could trigger the main fire pump unnecessarily. Frequent starts and stops reduce the lifespan of the main pump, increase maintenance costs, and may lead to operational issues.

The jockey pump automatically starts when system pressure drops below a preset level and stops once the pressure is restored.

Its primary functions include:

  • Maintaining fire system pressure
  • Preventing unnecessary main pump starts
  • Extending main fire pump service life
  • Ensuring fire system readiness

Why Is Proper Jockey Pump Selection Important?

An incorrectly selected jockey pump can create multiple problems in a fire protection system.

If the pump is oversized:

  • It may refill the system too quickly
  • The main fire pump may fail to start during actual demand conditions
  • System pressure may become unstable

If the pump is undersized:

  • It may not restore pressure effectively
  • Excessive running time may occur
  • System pressure may continue to decline

Improper pressure settings can also lead to:

  • Short cycling
  • Frequent starts
  • Pump overheating
  • Control panel alarms

Proper selection ensures smooth pressure maintenance while allowing the fire pump system to respond correctly during emergency conditions.

Key Factors When Choosing a Jockey Pump

1. Determine System Pressure Requirements

The first step is understanding the required pressure in the fire protection system.

The jockey pump must maintain the normal static pressure of the system while staying below the fire pump churn pressure.

Important pressures to identify include:

  • Normal system pressure
  • Jockey pump start pressure
  • Jockey pump stop pressure
  • Main fire pump start pressure

A common arrangement is:

  • Jockey pump stop pressure: highest setting
  • Jockey pump start pressure: slightly lower
  • Main fire pump start pressure: lower than jockey pump start

For example:

  • Jockey stop: 145 PSI
  • Jockey start: 135 PSI
  • Main pump start: 125 PSI

This ensures the jockey pump responds first to small pressure losses.

2. Calculate Required Flow Rate

Jockey pumps are not designed to meet fire demand flow.

Their purpose is only to compensate for small leakage or pressure losses.

Typical jockey pump flow is usually much smaller than the main fire pump flow.

A common guideline is:

  • Jockey pump flow = less than system leakage rate that would trigger the main pump

In practice, jockey pump flow is often:

  • 1% to 3% of main fire pump flow

Examples:

  • Main fire pump: 1000 GPM
    Jockey pump: 10–30 GPM
  • Main fire pump: 2500 GPM
    Jockey pump: 25–75 GPM

The exact flow depends on:

  • System size
  • Pipe network complexity
  • Leakage characteristics
  • Pressure loss rate

Oversizing should be avoided because excessive flow can mask actual system demand.

3. Check Pressure Differential

The jockey pump must produce enough pressure to overcome system losses and restore pressure effectively.

Total required pump pressure includes:

  • Static pressure
  • Friction losses
  • Elevation losses

In high-rise buildings or large industrial systems, pressure calculations become especially important.

Engineers should evaluate:

  • Building height
  • Vertical lift requirements
  • Long pipe runs
  • Valve losses

The selected pump must deliver required flow at required pressure.

Always review the pump performance curve before final selection.

4. Follow NFPA 20 Requirements

Jockey pump selection should comply with NFPA 20, the standard for installation of stationary fire pumps.

NFPA 20 generally requires:

  • Jockey pump sized to make up pressure loss
  • Pump pressure higher than main fire pump start setting
  • Independent controller
  • Proper isolation valves and check valves

NFPA 20 does not prescribe one exact flow size, but emphasizes preventing unnecessary fire pump operation.

Key compliance considerations:

  • Dedicated jockey pump controller
  • Automatic start/stop settings
  • Pressure sensing arrangement
  • Proper system integration

Selecting an NFPA 20 compliant jockey pump package reduces approval issues and simplifies installation.

5. Choose the Right Pump Type

Different applications may require different jockey pump designs.

Common pump types include:

Vertical Multistage Pumps

Often used because they offer:

  • High pressure capability
  • Compact footprint
  • Stable performance
  • Energy efficiency

Best for:

  • Commercial buildings
  • High-rise systems
  • Industrial facilities

Horizontal Multistage Pumps

Suitable when:

  • Horizontal installation is preferred
  • Space allows larger footprint

Advantages:

  • Easy maintenance
  • Stable operation

End Suction Pumps

Used in some smaller systems.

Advantages:

  • Lower initial cost
  • Simple design

Limitations:

  • Lower pressure capability

The most common choice in modern fire protection systems is the vertical multistage jockey pump.

6. Consider Power Supply and Motor Selection

Jockey pumps are usually electrically driven.

Important motor considerations include:

  • Voltage compatibility
  • Frequency requirements
  • Motor enclosure type
  • Environmental conditions

For harsh environments, consider:

  • IP-rated motors
  • Corrosion-resistant materials
  • Explosion-proof requirements where applicable

Reliable motor selection improves long-term system stability.

7. Material Compatibility

Pump material should match installation conditions.

Common materials:

  • Cast iron
  • Stainless steel
  • Bronze components

For corrosive or demanding environments, stainless steel is preferred.

Applications needing corrosion resistance include:

  • Coastal installations
  • Chemical plants
  • Humid environments

Material selection affects:

  • Durability
  • Maintenance intervals
  • Lifecycle cost

Common Mistakes When Selecting a Jockey Pump

Many fire protection projects encounter avoidable issues due to poor pump selection.

Common mistakes include:

Oversizing the Pump

A pump that is too large may:

  • Restore pressure too quickly
  • Prevent proper fire pump activation

Ignoring Pressure Settings

Improper settings cause:

  • Frequent cycling
  • Unstable system pressure

Not Reviewing Pump Curves

Selecting by horsepower only is a common error.

Always verify:

  • Flow
  • Head
  • Efficiency range

Neglecting Standards Compliance

Failure to meet NFPA 20 or local standards can delay project approval.

Choosing Based on Price Alone

A cheaper pump may increase long-term maintenance costs.

Reliability is more important than minimal initial savings in fire protection systems.

Questions to Ask Before Purchasing a Jockey Pump

Before finalizing selection, ask:

  • What is the main fire pump flow rate?
  • What is system static pressure?
  • What pressure should trigger jockey pump start?
  • What pressure should trigger main pump start?
  • What are local code requirements?
  • Is NFPA 20 compliance required?
  • What installation space is available?
  • Are corrosion-resistant materials needed?

Answering these questions simplifies pump selection and reduces design errors.

Final Thoughts

A jockey pump may be one of the smallest components in a fire protection system, but its impact is significant. Proper pressure maintenance is essential for ensuring system readiness, protecting the main fire pump, and maintaining compliance with fire safety standards.

When choosing a jockey pump, focus on more than just pump size. Evaluate system pressure, flow requirements, pump curves, NFPA 20 requirements, installation conditions, and long-term reliability.

A properly selected jockey pump helps maintain stable system pressure, reduces unnecessary fire pump starts, and improves the overall reliability of the fire protection system.

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